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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transmission - 4T45-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Repair Instructions - On Vehicle >> Front Wheel Drive Shaft Seal and Output Shaft Sleeve Replacement - Left Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT:
  • The stub axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
  • Do not damage the seal bore or the sleeve assembly. Fluid leaks may result.
    Fig 1: View Of Special Tools J 41102-1A & J 8092
    GM1875845Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: J 41102-1A  must be used in order to install the axle seal to the correct depth. See Special Tools .
  1. Install a new output axle seal (3). Use J 41102-1A  (2) with J 8092  (1). See Special Tools . Lubricate the seal lip with transmission fluid.
  2. Apply grease to the output shaft splines.
    3. Fig 2: Identifying Stub Axle Shaft Snap Ring
    GM104568Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: J 41228  must be used in order to install the sleeve to the correct depth.
  3. Use J 41228  to install a NEW sleeve on the output axle shaft.
  4. Install the collet into the output shaft snap ring groove with the collet attached to the threaded collet shaft.
  5. Place the NEW sleeve over the collet.
  6. Install the bearing and nut onto the threaded collet shaft.
  7. Hold the collet shaft while tightening the nut in order to press the sleeve onto the output shaft.
  8. Remove the J 41228  .
    9. Fig 3: Locating Drive Axle Retaining Clip
    GM1873863Courtesy of GENERAL MOTORS CORP.
  9. Install a NEW snap ring on the output shaft.
  10. Install the drive axle assembly. Refer to Wheel Drive Shaft Replacement .
  11. Lower the vehicle.
  12. Inspect the output axle shaft sleeve for leaks.
  13. Inspect the oil level. Refer to Transmission Fluid Check .
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