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Home >> Chevrolet >> 2009 >> HHR SS, Automatic >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 4T45-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Repair Instructions - Off Vehicle >> Final Drive Assembly Assemble >> Assembly Procedure

Assembly Procedure

    Fig 1: Identifying Differential Side & Pinion Gears
    GM20226Courtesy of GENERAL MOTORS CORP.
  1. Assemble the thrust washers (708) onto the differential side gears (709).
  2. Install the differential side gears into the final drive carrier (702).
  3. Assemble the thrust washers (706) onto the pinion gears (707). Retain the thrust washers with J 36850:  lubricant or equivalent.
  4. With the thrust washers (706) attached, install the pinion gears (707) into the final drive carrier (702).
  5. Rotate the pinion gears (707) into position, and install the pinion shaft (703) through the final drive carrier (702) and through the pinion gears (707).
  6. Position the pinion shaft (703) in order to allow installation of the retaining pin.
    7. NOTE: Using a chisel stake the retaining pin (704) in place.
  7. Install the retaining pin (704) through the final drive carrier (702) and through the pinion shaft (703) in order to retain the pinion shaft (703).
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