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Home >> Chevrolet >> 2009 >> Corvette Base, 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transmission - TREMEC 6-Speed) >> Repair Instructions - Off Vehicle >> Transmission Case and Adapter Assemble >> Transmission Case

Transmission Case

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    Fig 1: View Of 1st/2nd & 3rd/4th Shift Shaft Bushings, Special Tools J 39439-3 & J 36190
    GM1938414Courtesy of GENERAL MOTORS CORP.
  1. Install the 1st/2nd and the 3rd/4th shift shaft bushings. Use J 36190:  driver handle and J 39439-3:  bushing installer.
    2. Fig 2: View Of Mainshaft Bearing Race, Special Tools J 8092 & J 39435
    GM38373Courtesy of GENERAL MOTORS CORP.
  2. Install the mainshaft bearing race, using the J 8092:  universal driver handle and the J 39435:  race installer.
    3. Fig 3: View Of Countershaft Bearing Race Using Special Tools J 8092 & J 39435
    GM38372Courtesy of GENERAL MOTORS CORP.
  3. Install the countershaft bearing race, using the J 8092:  universal driver handle and the J 39435:  race installer.
    4. Fig 4: Identifying Transfer Case Dowel Pins
    GM38365Courtesy of GENERAL MOTORS CORP.
  4. Install the dowel pins.
    5. Fig 5: Identifying Sealant GM P/N 12346004 (Canadian P/N 10953480) & Reverse Lamp Switch
    GM1938438Courtesy of GENERAL MOTORS CORP.
  5. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the threads of the reverse lamp switch.
    6. Fig 6: View of Reverse Lamp Switch
    GM1938407Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  6. Install the reverse lamp switch and tighten to 27 N.m (20 lb ft).
  7. Install the coolant temperature sensor and tighten to 39 N.m (29 lb ft).
    8. Fig 7: View Of Transmission Case Cooler Line Return Fitting
    GM1938406Courtesy of GENERAL MOTORS CORP.
  8. Install the transmission case cooler line return fitting.
    9. Fig 8: View Of Guide Plate & Guide Plate Bolts
    GM408230Courtesy of GENERAL MOTORS CORP.
    CAUTION: The H-pattern on the guide plate must face the extension housing. If the guide plate is installed incorrectly, then damage will occur.
  9. Install the guide plate and the guide plate bolts and tighten to 22 N.m (16 Lb. ft.).
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