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Home >> Chevrolet >> 2009 >> Corvette Base, 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transmission - TREMEC 6-Speed) >> Repair Instructions - Off Vehicle >> Extension Assemble >> Assembly Procedure

Assembly Procedure

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    Fig 1: View Of Special Tools J 36190, J 39439-3 & Extension Housing Bearing
    GM1938448Courtesy of GENERAL MOTORS CORP.
  1. Using J 36190:  universal driver handle (1) and J 39439-3:  bushing installer (2), install the extension housing bearing.
  2. Fig 2: View Of Oil Funnel Into Extension Housing Countershaft Bearing
    GM1938449Courtesy of GENERAL MOTORS CORP.
  3. Snap the oil funnel into the NEW extension housing countershaft bearing.
  4. Using J 36190:  universal driver handle (1) and DT 48802:  bearing installer (2), install the NEW extension housing countershaft bearing.
  5. Fig 3: View of Mainshaft Bearing Race, Special Tools J 39546 & J 8092
    GM1887611Courtesy of GENERAL MOTORS CORP.
  6. Install the mainshaft bearing race, using the J 39546:  race installer (1) and the J 8092:  drive handle (2).
  7. Fig 4: View Of Mainshaft Bearing Race Retainer Ring
    GM1887612Courtesy of GENERAL MOTORS CORP.
  8. Install the mainshaft bearing race retainer ring.
  9. Fig 5: View of Output Shaft Inner And Outer Seals & Special Tool J 21426
    GM1887613Courtesy of GENERAL MOTORS CORP.
  10. Install the output shaft inner and outer seals using the J 21426:  seal installer.
  11. Fig 6: Applying Sealant To Adapter Plate Plug Threads
    GM38436Courtesy of GENERAL MOTORS CORP.
  12. Apply sealer GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the transmission case drain plug.
  13. Fig 7: View Of Transmission Case Drain Plug
    GM1887614Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  14. Install the transmission case drain plug and tighten to 18 N.m (13 Ib. ft).