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Home >> Chevrolet >> 2008 >> HHR SS, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical - 2.0L >> Repair Instructions - Off Vehicle >> Engine Block Assemble

Engine Block Assemble

    Fig 1: View Of Oil Passage Plug, Oil Flow Check Valve & Water Jacket Drain Plug
    GM412447Courtesy of GENERAL MOTORS CORP.
  1. Install the drain plug in the water pump.
  2. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plug before installation.
    3. NOTE: Refer to Fastener Notice .
  3. Install the coolant jacket plugs.

    Tighten:  Tighten the coolant jacket plug to 35 N.m (26 lb ft).

  4. Install the rear oil passage plugs.
  5. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plugs before installation.

    Tighten:  Tighten the oil passage plug to 60 N.m (44 lb ft).

  6. Install the other oil passage plugs.
  7. Apply GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the plug before installation.

    Tighten:  Tighten the oil passage plugs to 35 N.m (26 lb ft).

    8. Fig 2: CKP Sensor
    GM1825052Courtesy of GENERAL MOTORS CORP.
  8. Lubricate the crankshaft position (CKP) sensor O-ring with clean engine oil.
  9. Install the CKP sensor and bolt.

    Tighten:  Tighten the CKP sensor bolt to 10 N.m (89 lb in).

    10. Fig 3: Oil Pressure Switch
    GM1825051Courtesy of GENERAL MOTORS CORP.
  10. Install the oil pressure switch.

    Tighten:  Tighten the oil pressure switch to 26 N.m (19 lb ft).

    11. Fig 4: Knock Sensors
    GM1769811Courtesy of GENERAL MOTORS CORP.
  11. Install the knock sensors and bolts.

    Tighten:  Tighten the knock sensor bolts to 25 N.m (18 lb ft).

    12. Fig 5: Piston Oil Squirter
    GM1594334Courtesy of GENERAL MOTORS CORP.
  12. Install the piston oil squirters.
  13. Install the piston oil squirter bolts.

    Tighten:  Tighten the piston oil squirter bolts to 15 N.m (11 lb ft).

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