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Home >> Chevrolet >> 2007 >> Optra5 LS, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Rear Brake Caliper Overhaul >> Disassembly Procedure

Disassembly Procedure

  1. Remove the caliper. Refer to Rear Brake Caliper Replacement .
  2. Remove the guide pin bolts and the bracket.
  3. Pull out the pins and the rubber boots.
  4. Remove the rear brake pads. Refer to Rear Disc Brake Pads Replacement .
  5. Fig 1: Identifying Compressed Air Application Point
    GM1255727Courtesy of GENERAL MOTORS CORP.
  6. Insert a cloth into the caliper housing.
  7. CAUTION: Wear safety glasses when using compressed air in order to prevent eye injury.
    CAUTION: Do not place fingers in front of the caliper piston(s) in an attempt to catch or protect it when applying compressed air. The piston(s) can fly out with force and could result in serious bodily injury.
    NOTE: Use just enough air pressure to ease the piston out of the bore. You can damage a blown-out piston even with the padding.
  8. Apply unlubricated compressed air at the hose inlet of the caliper in order to remove the piston from the caliper.
  9. Fig 2: Identifying Brake Piston Seals
    GM1255731Courtesy of GENERAL MOTORS CORP.
  10. Remove the piston dust seal.
  11. Remove the inner seal from the bore. Avoid scratching the bore.
  12. Fig 3: View Of Bleeder Valve And Dust Cap
    GM1255732Courtesy of GENERAL MOTORS CORP.
  13. Remove the bleeder valve dust cap and the bleeder valve.