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Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 4L80-E/4L85-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Off-Vehicle Repair Instructions >> Overrun Clutch Assembly Assemble

Overrun Clutch Assembly Assemble

Tools Required

    Fig 1: Identifying J 38729
    GM31117Courtesy of GENERAL MOTORS CORP.
  1. Install the J 38729  onto the overrun clutch housing assembly (504). See Special Tools .
  2. Lubricate the seal on the overrun clutch piston assembly (505) with DEXRON®VI transmission fluid.
  3. Assemble the overrun clutch piston assembly (505) into the overrun clutch housing assembly (504).
  4. NOTE: Keep the overrun clutch piston assembly level and rotate the piston in order to avoid damaging the seal.
  5. Rotate the overrun clutch piston (505) in order to aid in assembly.
  6. Fig 2: View Of Overrun Clutch Spring Assembly
    GM31119Courtesy of GENERAL MOTORS CORP.
  7. Install the overrun clutch spring assembly (506) onto the overrun clutch piston assembly (505).
  8. Using the J 23327  and the J 38734  , compress the overrun clutch spring assembly (506). See Special Tools .
  9. Install the overrun clutch spring retainer ring (507).
  10. Fig 3: Identifying Overrun Clutch Plates & Backing Plate
    GM54675Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Alternate the clutch plates, starting with the steel clutch plate (508) (3 steel, 3 composite).
  11. Install the overrun clutch plates (508, 509).
  12. Install the overrun clutch backing plate (510).
  13. Fig 4: View Of Overrun Clutch Backing Plate Retainer Ring
    GM31112Courtesy of GENERAL MOTORS CORP.
  14. Install the overrun clutch backing plate retainer ring (511) on the overrun clutch housing assembly (504).