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Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine Control System & Fuel System - 6.6L (LLY) - Troubleshooting & Diagnosis) >> Charge Air Cooler Diagnosis (Full System Air Leak Test) >> Charge Air Cooler Inlet Connection (Engine Air Intake Hot Side)

Charge Air Cooler Inlet Connection (Engine Air Intake Hot Side)

WARNING: This page is about a different variant/trim than selected.
Fig 1: View Of Turbocharger Clamp & Charged Air Cooler Inlet Duct Connector
GM1334380Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Charge Air Cooler Caution .
    IMPORTANT: After removing the intake manifold cover, protect the engine opening to prevent entry of objects.
  1. Loosen the clamp (1) that fastens the left air cooler duct (4) to the turbocharger.
  2. IMPORTANT:
    • After removing the charge air cooler duct, protect the turbocharger opening to prevent entry of objects.
    • Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
  3. Remove the left charge air cooler inlet duct connector (4) from the turbocharger.
  4. Fig 2: Identifying J 46091
    GM1862745Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  5. Use the clamp to attach the J-46091-3 (1) from the J 46091  to the duct connector (4). See Special Tools .

    Tighten:  Tighten the clamp to 8 N.m (70 lb in).

  6. Secure the J 46091  (1) safety cable (2) to a safe location (3). See Special Tools .