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Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Control System & Fuel System - 6.6L (LLY) - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Injection Fuel Feed Pipe Replacement - Left Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
NOTE: Ensure proper torquing of the fuel injector line. An under-torqued fuel injector line will not seal properly and an over-torqued fuel injector line may damage the fuel injector fitting. An improperly sealed or damaged fuel injector line or fuel injector fitting will cause a fuel leak.
    Fig 1: View Of Fuel Injector Pipes
    GM1335614Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the fuel injector pipes.

    Tighten:  Tighten the fittings to 41 N.m (30 lb ft).

  2. After installing the fuel injector pipes, clean the injector pipes and apply sealant GM P/N 97720043, at the fittings to prevent moisture and debris from collecting between the line and fitting.
  3. Position back engine harness and install bolts to bracket at left front of engine.

    Tighten:  Tighten the bolts to 21 N.m (15 lb ft).

  4. Install the positive PCV hose/pipe. Refer to Crankcase Ventilation Hoses/Pipes Replacement (LLY, LBZ) or Crankcase Ventilation Hoses/Pipes Replacement (LMM) .
  5. Install the glow plug module and bracket. Refer to Glow Plug Control Module Replacement .
  6. Install the auxiliary generator. Refer to Auxiliary Generator Replacement .
  7. Install the upper fan shroud. Refer to Engine Coolant Fan Upper Shroud Replacement (6.6L) .
  8. Prime the fuel system. Refer to Fuel System Priming .
  9. Start the engine.

    If the engine stalls, repeat the above step.

  10. Inspect the fuel system for fuel leaks.
  11. Install the engine cover. Refer to Engine Cover Replacement .