LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 23 (Engine Mechanical - 4.8L, 5.3L, And 6.0L (2 Of 4)) >> On-Vehicle REPARI Instructions >> Valve Rocker Arm Cover Replacement - Right Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT:
  • All gasket surfaces should be free of oil or other foreign material during assembly.
  • DO NOT reuse the valve rocker arm cover gasket.
  • The valve rocker arm cover bolt grommets may be reused.
    Fig 1: View Of Rocker Arm Cover Gasket
    GM490696Courtesy of GENERAL MOTORS CORP.
  1. Install a NEW rocker cover gasket (1) into the valve rocker arm cover.
    2. Fig 2: Valve Rocker Arm Cover Onto Cylinder Head
    GM824415Courtesy of GENERAL MOTORS CORP.
  2. Install the valve rocker arm cover onto the cylinder head.
  3. Install new rocker arm cover grommets, if necessary.
    4. NOTE: Refer to Fastener Notice .
  4. Install the rocker arm cover bolts and grommets.

    Tighten:  Tighten the valve rocker arm cover bolts to 12 N.m (106 lb in).

    5. Fig 3: Identifying vent hose
    GM1810787Courtesy of GENERAL MOTORS CORP.
  5. Install the vent hose to the valve rocker arm cover.
    6. Fig 4: Ignition Coil Bracket Studs From Rocker Arm Cover
    GM824414Courtesy of GENERAL MOTORS CORP.
  6. Apply threadlock to the threads of the bracket bolts. Refer to Sealers, Adhesives, and Lubricants for the correct part number.
  7. Install the ignition coils and bracket to the rocker arm cover.
  8. Install the ignition coil bracket studs to the rocker cover.

    Tighten:  Tighten the ignition coil bracket studs to 12 N.m (106 lb in).

    9. Fig 5: Identifying spark plug wires
    GM1810874Courtesy of GENERAL MOTORS CORP.
  9. Install the spark plug wires to the ignition coils.
  10. Position the engine harness, if necessary.
  11. Install the harness clips (2).
  12. Connect the main electrical connector (1) feeding the ignition coils.
  13. Install the CPA lock.
  14. Install the oil fill tube. Refer to Oil Level Indicator and Tube Replacement .
  15. Install the upper transmission fill tube. Refer to Transmission Fluid Filler Tube and Seal Replacement .
  16. Install the engine cover. Refer to Engine Cover Replacement .
scientia non olet · About LEMON Manuals