LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 23 (Engine Mechanical - 4.8L, 5.3L, And 6.0L (2 Of 4)) >> On-Vehicle REPARI Instructions >> Camshaft Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT: If camshaft replacement is required, the valve lifters must also be replaced.
    Fig 1: View Of Bolts installed In Camshaft Front Bolt Holes
    GM63212Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the camshaft journals and the bearings with clean engine oil.
  2. Install three M8-1.25 x 100 mm (M8-1.25 x 4.0 in) bolts to the bolt holes in the front of the camshaft.
    NOTE: All camshaft journals are the same diameter, so care must be used in removing or installing the camshaft to avoid damage to the camshaft bearings.
  3. Using the bolts as a handle, carefully install the camshaft into the engine block.
  4. Remove the three bolts from the front of the camshaft.
  5. Fig 2: View Of Camshaft Retainer Plate
    GM63211Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install the retainer plate with the sealing gasket facing the engine block.
    The gasket surface on the engine block should be clean and free of dirt and/or debris.
    NOTE: Refer to Fastener Notice .
  6. Install the camshaft retainer and bolts.

    Tighten:  Tighten the camshaft retainer bolts to 25 N.m (18 lb ft).

  7. Install the camshaft sprocket and position the timing chain.
  8. Install the camshaft sprocket bolts.

    Tighten:  Tighten the bolts to 35 N.m (26 lb ft).

  9. Fig 3: View Of Camshaft Position (CMP) Sensor & Bolt
    GM260128Courtesy of GENERAL MOTORS CORP.
  10. Inspect the camshaft sensor O-ring seal. If the O-ring seal is not cut or damaged, it may be reused.
  11. Lubricate the O-ring seal with clean engine oil.
  12. Install the camshaft sensor and bolt.

    Tighten:  Tighten the camshaft sensor bolt to 25 N.m (18 lb ft).

  13. Install the valve lifters. Refer to Valve Lifter Replacement .
  14. Install the front cover. Refer to Engine Front Cover Replacement .
  15. Install the radiator support. Refer to Radiator Support Replacement .