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Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 21 (Automatic Transmission - 4L60-E/4L65-E/4L70-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Off-Vehicle Repair Instructions >> Reaction Sun Gear Installation

Reaction Sun Gear Installation

WARNING: This page is about a different variant/trim than selected.

Tools Required

    IMPORTANT: Do not remove the retaining ring (671), except to replace it.
    Fig 1: Inspection Areas On Reaction Sun Gear
    GM5485Courtesy of GENERAL MOTORS CORP.
  1. Inspect the reaction sun gear (673) for the following defects:
    • Nicks
    • Scores
    • Damaged spline or teeth
    • A worn bushing (672)
    • A loose or weak retaining ring (671)
  2. Fig 2: Removing Reaction Sun Bushing From Reaction Sun Gear
    GM5486Courtesy of GENERAL MOTORS CORP.
  3. If the reaction sun gear bushing (672) needs replacement, use J 34196-1 which is part of kit J 34196-B  with J 8092  to remove the reaction sun bushing (672) from the reaction sun gear (673). See Special Tools .
  4. Fig 3: Installing Reaction Sun Bushing
    GM5487Courtesy of GENERAL MOTORS CORP.
  5. Using J 34196-1 which is part of kit J 34196-B  with J 8092  , install a new reaction sun bushing (672) into the reaction sun gear (673). See Special Tools .
  6. Fig 4: Identifying Reaction Sun Gear
    GM190460Courtesy of GENERAL MOTORS CORP.
  7. Install the reaction sun gear (673) into the reaction carrier.
  8. Fig 5: Aligning Thrust Washer Tangs With Low And Reverse Roller Clutch Race Splines
    GM59275Courtesy of GENERAL MOTORS CORP.
  9. Install the thrust washer (674) with the tangs pointing down. Index the tangs of the thrust washer with the splines of the low and reverse roller clutch race.