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Home >> Chevrolet >> 2007 >> Chevy Express G2500, Van Cargo, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Control System & Fuel System - 4.3L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis (Front) >> Installation Procedure

Installation Procedure

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  1. Position the fuel feed and return pipes in the vehicle.
  2. NOTE: Refer to Fastener Notice .
  3. Install the fuel pipe retaining clips (1).

    Tighten:  Tighten the bolts to 12 N.m (106 lb in).

  4. Connect the chassis fuel return pipe to the rear fuel return pipe.
  5. Lower the vehicle.
  6. Fig 1: Identifying fuel feed and return pipes
    GM1824829Courtesy of GENERAL MOTORS CORP.
  7. Connect the fuel feed and return pipes to the engine compartment fuel pipes.

    Ensure the O-rings are in place.

    Tighten:  Tighten the fuel pipe fittings to 27 N.m (20 lb ft) using a backup wrench.

  8. Install the fuel pipes to the retainer clip.

    Tighten:  Tighten the fuel pipe retainer clip nut to 28 N.m (21 lb ft).

  9. Tighten the fuel filler cap.
  10. Connect the negative battery cable.
  11. Inspect for leaks:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  12. Install the engine cover. Refer to Engine Cover Replacement .