Drive Chain and Rear Output Shaft Assembly Removal

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Drive Chain & Output Shaft Assembly Components

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Transfer Case Front Output Shaft Driven Sprocket
2	Transfer Case Rear Output Shaft Assembly Tip: Mount the assembly into a soft-jaw vice or holding fixture for disassembly.
3	Transfer Case Front Output Shaft Drive Chain Assembly
4	Transfer Case High/Low Clutch
5	Transfer Case Rear Output Shaft Rear Bearing Retaining Ring
6	Transfer Case Rear Output Shaft Rear Bearing Assembly Tip: Use an arbor press or suitable puller to remove the bearing from the rear output shaft.
7	Transfer Case Rear Output Shaft Rear Bearing Retaining Ring
8	Transfer Case Rear Output Shaft Speed Reluctor Wheel
9	Transfer Case Oil Pump Assembly
10	Transfer Case Front Output Shaft Drive Sprocket Retaining Ring
11	Transfer Case Front Output Shaft Drive Sprocket Spacer - Rear
12	Transfer Case Front Output Shaft Drive Sprocket
13	Transfer Case Front Output Shaft Drive Sprocket Bearing Assembly (Qty: 2) Tip: Only remove the bearing if faulty. Refer to Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection .
14	Transfer Case Two/Four Wheel Drive Synchronizer Blocking - Inner - Ring
15	Transfer Case Two/Four Wheel Drive Synchronizer Blocking - Outer - Ring
16	Transfer Case Two/Four Wheel Drive Synchronizer Assembly
17	Transfer Case Two/Four Wheel Drive Synchronizer Sleeve
18	Transfer Case Two/Four Wheel Drive Synchronizer Insert (Qty: 3)
19	Transfer Case Two/Four Wheel Drive Synchronizer Hub