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Home >> Chevrolet >> 2006 >> Silverado 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1992 (Engine Mechanical - 5.3L, 6.0L, 6.2L - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Cleaning and Inspection

Exhaust Manifold Cleaning and Inspection

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    Fig 1: Exhaust Manifold
    GM1401959Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not use the exhaust manifold-to-cylinder head gaskets again. Upon installation of the exhaust manifold, install a NEW gasket. An improperly installed gasket or leaking exhaust system may affect on-board diagnostics (OBD) II system performance.

  1. Clean the exhaust manifold (600) and heat shield (603) in solvent.
  2. WARNING:

    Refer to Safety Glasses Warning .

  3. Dry the exhaust manifold with compressed air.
  4. Inspect the exhaust manifold-to-cylinder head gasket surface for excessive scratches or gouging.
  5. Inspect for a loose, damaged, or cracked heat shield (603).
  6. Inspect the studs (605) for damaged threads.
  7. Fig 2: Measuring Exhaust Manifold To Cylinder Head Surface For Warpage
    GM66607Courtesy of GENERAL MOTORS COMPANY
  8. Use a straight edge and a feeler gauge and measure the exhaust manifold cylinder head deck for warpage.

    An exhaust manifold deck with warpage in excess of 0.25 mm (0.01 in) within the 2 front or 2 rear runners or 0.5 mm (0.02 in) overall, may cause an exhaust leak and may affect OBD II system performance. Exhaust manifolds not within specifications must be replaced.