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Home >> Chevrolet >> 2006 >> Silverado 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1741 (Automatic Transmission - ALLISON - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> 1-2-3-4-5-6 Clutch Piston Housing Inspection

1-2-3-4-5-6 Clutch Piston Housing Inspection

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    Fig 1: Measuring Inside Diameter Of 1-2-3-4, 4-5-6 Clutch Seal Bore
    GM1660850Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The power take-off (PTO) gears are permanently staked to the 1-2-3-4, 4-5-6 clutch housing and are not serviceable. Turbine tone wheels are serviceable.
    Inspect the turbine tone wheel or PTO gear (3) for damage. Make sure a tone wheel is not dented or out-of-round.
  1. If the PTO gear is damaged, replace the 1-2-3-4, 4-5-6 clutch housing. If the tone wheel is damaged, replace the tone wheel.
  2. Measure the inside diameter (ID) of the 1-2-3-4, 4-5-6 clutch seal bore in the 1-2-3-4, 4-5-6 clutch housing (1) at dimension A.

    Replace the 1-2-3-4, 4-5-6 clutch housing (1) if the measurement exceeds the specification.

    Specification:  The 1-2-3-4, 4-5-6 clutch seal bore maximum ID is 74.05 mm (2.9154 in)

  3. IMPORTANT: Replace the 1-2-3-4, 4-5-6 clutch housing bushing if the bushing is damaged or the specifications are not met.
  4. Inspect the bushing (2) inside the front of the 1-2-3-4, 4-5-6 clutch housing (1) for damage.
  5. Measure the ID of the bushing at dimension B.

    Replace the bushing if the measurement exceeds the specification.

    Specification:  The 1-2-3-4, 4-5-6 clutch housing bushing maximum ID is 78.17 mm (3.0776 in).