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Home >> Chevrolet >> 2006 >> Silverado 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1364 (Engine Controls And Fuel - 6.6L - Troubleshooting & Diagnosis) >> Charge Air Cooler Diagnosis (Charge Air Cooler Air Leak Test) >> Leak Test Fails

Leak Test Fails

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

If the pressure drop is more than 34 kPa (5 psi) in 15 seconds, the leak test has failed. Perform the following procedure:

  1. Inspect for air leaks using a pump spray bottle to apply a soapy solution to the pipes/hoses, charge air cooler hose connections, and charge air cooler core. Observe for bubbles.
  2. Replace or tighten the affected component as necessary.
  3. Retest the CAC system. If no other leaks are found, assemble the vehicle and clear the DTC information with a scan tool.
  4. Perform a DPF Service Regeneration with a scan tool. Refer to Diesel Particulate Filter (DPF) Service Regeneration