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Home >> Chevrolet >> 2006 >> Silverado 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1158 (Transfer Case - BW 4477) >> Repair Instructions - Off Vehicle >> Transfer Case Assemble >> Chain, Sprockets, Oil Pump, Input Shaft, and Front Output Shaft Installation

Chain, Sprockets, Oil Pump, Input Shaft, and Front Output Shaft Installation

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Chain, Sprockets, Oil Pump, Input Shaft, and Front Output Shaft
GM1907148Courtesy of GENERAL MOTORS CORP.
Chain, Sprockets, Oil Pump, Input Shaft, and Front Output Shaft Installation

Callout Component Name
1 Transfer Case Front Output Shaft Seal Dirt Deflector
Tip:  Replace only if removed or damaged.
2 Transfer Case Front Output Shaft
3 Transfer Case Front Output Shaft Driven Sprocket Spacer
4 Transfer Case Input Shaft Assembly
5 Transfer Case Oil Pump Assembly
Tip: 
  • Center the gerotor gear spline inside the pump for ease of assembly.
  • Rotate the pump alignment tab until it aligns with the alignment mark on the case.
6 Transfer Case Oil Pump Suction Hose Clamp
7 Transfer Case Oil Pump Suction Hose Bolt
NOTE: Refer to Fastener Notice .

Tighten:  7 N.m (62 lb in)

8 Transfer Case Front Output Shaft Drive Sprocket Thrust Washer
9 Transfer Case Front Output Shaft Drive Sprocket Bearing Assembly
10 Transfer Case Front Output Shaft Drive Sprocket Thrust Washer
11 Transfer Case Front Output Shaft Drive Chain Assembly, Transfer Case Front Output Shaft Drive Sprocket, Transfer Case Front Output Shaft Driven Sprocket
Tip: 
  • Assemble the chain with the blue link facing up, unless noted differently during disassembly.
  • Assemble the drive sprocket with the clutch splines facing up.
  • Assemble the driven sprocket with the center raised hub facing up.