Section 922 (Automatic Transmission - ALLISON - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis)
WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Diagnostic Information And Procedures
- Symptoms - Automatic Transmission
- Functional Test
- Transmission Fluid Check
- Line Pressure Check
- Obtaining Diagnostic Trouble Codes
- Clutch Test
- FastLearn Procedure
- Limp Home Mode
- Road Test
- Torque Converter Diagnosis
- Flexplate/Torque Converter Vibration Test
- Noise and Vibration Analysis
- Fluid Leak Diagnosis
- Case Porosity Repair
- Transmission Fluid Cooler Flushing and Flow Test
- Bushing and Mating Shaft Inspection
- Excessive Slippage and Clutch Chatter
- Fluid Leaks from Fluid Fill Tube and/or Vent
- Fluid Leaks from Transmission Input
- Fluid Leaks from Transmission Output
- Intermittent Buzzing Noise
- Low Main Line Pressure in All Ranges
- Low Main Line Pressure in Specific Ranges, Normal Pressure in Other Ranges
- Low Lubrication Pressure
- Contaminated Transmission Fluid
- Excessive Flare - Engine Overspeed on Wide-Open Throttle
- High Stall Speeds (Stall in Ranges 1-6)
- Low Stall Speeds (Stall in Ranges 1-6)
- Transmission Will Not Make a Specific Shift
- Transmission Will Not Stay in Forward or Reverse
- Transmission Will Not Shift to Forward or Reverse
- Transmission Overheats
- Transmission Does Not Shift Properly
- Abnormal Activities or Responses
- On-Vehicle Repair Instructions
- Transmission Control Module Replacement
- Control Valve Solenoid Replacement (PCS1 and PCS2)
- Control Valve Solenoid Replacement (SS1, SS2, SS3, TCC, and MAIN MOD)
- Output Flange/Yoke Replacement
- Torque Converter Replacement
- Pressure Switch Manifold Replacement
- Power Take-Off Cover Gasket Replacement
- Range Selector Lever Cable Adjustment
- Manual Shift Shaft, Detent Lever, and Position Switch Assembly Replacement
- Torque Converter Housing Bolt Seal Replacement
- Transmission Fluid Filter Adapter Replacement
- Automatic Transmission Range Selector Lever Cable Replacement
- Transmission Fluid Cooler Hose/Pipe Connector Replacement
- Transmission Internal Mode Switch Replacement
- Automatic Transmission Fluid and Filter Replacement
- Oil Pan Replacement
- Transmission Fluid Filler Tube and Seal Replacement
- Speed Sensor Replacement
- Transmission Fluid Cooler Hose/Pipe Replacement
- Transmission Fluid Auxiliary Cooler Replacement
- Transmission Heat Shield Replacement
- Control Valve Body Replacement
- Torque Converter Fluid Seal Replacement
- Rear Propshaft Shaft Seal Replacement
- Manual Shift Shaft Seal Replacement
- Wiring Harness Replacement
- Automatic Transmission Fluid Pressure Test Hole Plug Replacement
- Transmission Mount Replacement
- Transmission Replacement
- Off-Vehicle Repair Instructions
- Holding Fixture Installation
- Turbine Speed Sensor Removal
- 1-2-3-4-5-6 Clutch Piston Housing Assembly Removal
- Output Speed Sensor Removal (2WD)
- Case Vent Removal
- Torque Converter Assembly Removal
- Torque Converter Leak Test
- Torque Converter Inspection
- Transmission Fluid Inspection
- Torque Converter End Play Inspection
- Torque Converter Housing with Fluid Pump Assembly Removal
- Transmission Fluid Pan and Filter Assembly Removal
- Wiring Harness Removal
- Control Valve Assembly Removal
- Rear Ball Bearing Removal
- Low and Reverse Clutch Piston and Output Carrier Assembly Removal
- Intermediate Carrier and Main Shaft Removal
- Low and Reverse Clutch Removal
- Input Carrier Removal
- 2-6 Clutch Removal
- 2-6 Clutch Piston Removal
- 3rd, 5th and Reverse Clutch Removal
- 3-5-Reverse Clutch Piston Removal
- Torque Converter Housing from Pump Assembly Disassemble
- Transmission Fluid Pressure Test Hole Plug, External Filter, and Fluid Cooler Pipe Retainer Removal
- Oil Pump Disassemble
- Oil Pump Inspection
- Oil Pump Body Bushing Replacement
- Oil Pump Locating Pin Replacement
- Oil Pump Assemble
- Transmission Fluid Pump Cover Disassemble
- Stator Shaft Inspection
- Stator Shaft Replacement
- Stator Shaft Needle Bearing Replacement
- Stator Shaft Bushing Replacement
- Oil Pump Cover Thrust Washer Inspection
- Transmission Fluid Pump Cover Assemble
- 1-2-3-4-5-6 Clutch Piston Housing Disassemble
- Turbine Shaft Bushing Inspection
- Turbine Shaft Bushing Replacement
- 1-2-3-4-5-6 Clutch Piston Housing Inspection
- 1-2-3-4 and 4-5-6 Clutch Housing Bushing Replacement
- 1-2-3-4 and 4-5-6 Clutch Housing Reluctor Wheel Replacement
- 1-2-3-4 Clutch Fiber Plate Inspection
- 1-2-3-4 Clutch Steel Plate Inspection
- 1-2-3-4 Clutch Backing Plate Inspection
- 1-2-3-4 Clutch Piston Inspection
- 1-2-3-4 Clutch Piston Housing Inspection
- Fiber 4-5-6 Clutch Plate Inspection
- Steel 4-5-6 Clutch Plate Inspection
- 1-2-3-4-5-6 Clutch Piston Housing Assemble
- Input Sun Gear Thrust Washer Inspection
- Transmission Fluid Filler Tube Plug and Transmission Case Locating Pin Replacement
- Manual Shift Shaft, Detent Lever, and Position Switch Assembly Disassemble
- Manual Shift Shaft, Detent Lever, and Position Switch Assembly Assemble
- Emblem/Nameplate Replacement
- 3rd, 5th and Reverse Clutch Plate Inspection
- 2-6 Clutch Plate Inspection
- 2-6 Clutch Backing Plate Inspection
- Low and Reverse Clutch Plate Inspection
- Low and Reverse Clutch Backing Plate Inspection
- Input Internal Ring Gear Inspection
- Main Shaft Cleaning and Inspection
- Input Carrier Assembly Disassemble
- Input Carrier Assembly Inspection
- Input Carrier Bushing Inspection and Replacement
- Input Carrier Thrust Washer Inspection
- Input Carrier Assembly Assemble
- Intermediate Internal Gear Inspection
- Intermediate Carrier Assembly Disassemble
- Intermediate Carrier Assembly Inspection
- Intermediate Carrier Bushing Replacement
- Intermediate Carrier Assembly Assemble
- Output Carrier Internal Gear Inspection
- Output Carrier Inspection
- Output Carrier Bearing Race Replacement
- Low and Reverse Clutch Housing Assembly Disassemble
- Low and Reverse Clutch Housing Retaining Ring Replacement
- Two-Wheel-Drive Output Shaft Bushing Inspection
- Four-Wheel-Drive Output Shaft Bushing Inspection
- Output Shaft Bushing Replacement
- Low and Reverse Clutch Housing Assembly Assemble
- Output Yoke Inspection
- Control Valve Body Assembly Disassemble
- Control Valve Body Cleaning and Inspection
- Shift Solenoid Valve Disassemble
- Shift Solenoid Valve Assemble
- Main Valve Body Disassemble
- Control Valve Body Location Pin Replacement
- Main Valve Body Assemble
- Control Valve Body Assemble
- 3rd, 5th and Reverse Clutch Installation
- Input Carrier Assembly and 2-6 Clutch Installation
- Low and Reverse Clutch Steel Plate Selection
- Intermediate Carrier Assembly and Main Shaft Installation
- Low and Reverse Clutch Installation
- Park Pawl Installation
- Output Shaft and Output Carrier Assembly Installation
- Low and Reverse Clutch Piston Housing Installation
- Control Valve Body Assembly Installation
- Wiring Harness Installation
- Transmission Fluid Pan and Filter Assembly Installation
- 1-2-3-4-5-6 Clutch Piston Housing Assembly Installation
- Torque Converter Housing with Fluid Pump Assembly Installation
- Two-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
- Four-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
- Transmission End Play Measurement
- Torque Converter Assembly Installation
- Rear Oil Seal Installation (2WD)
- Four-Wheel-Drive Output Shaft Retaining Nut Installation
- Case Vent Installation
- Turbine Speed Sensor Installation
- Output Speed Sensor Installation (2WD)
- Holding Fixture Removal
- Description And Operation
- Transmission General Information
- Definitions and Abbreviations
- Transmission Identification Information
- Externally Generated Electronic Interference (Speed Sensor Signals)
- Transmission General Description
- Transmission Component and System Description
- Tow/Haul Mode
- Adapt Function
- Transmission Indicators and Messages
- Electronic Component Description
- Automatic Transmission Hydraulic Diagrams
- Special Tools