LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2006 >> Silverado 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 219 (Power Steering System) >> Repair Instructions >> Pitman Shaft Seals and Bearing Replacement - Off Vehicle (700 Gear) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the pitman shaft and the side cover. Refer to Steering Gear Pitman Shaft and Housing Cover Replacement - Off Vehicle (700 Gear) .
  2. Remove the pitman arm (3) from the steering gear (1).
  3. Remove the pitman shaft boot (2).
    Fig 1: Removing Pitman Arm & Pitman Shaft Boot
    G01217237Courtesy of GENERAL MOTORS CORP.
  4. Remove the dust seal (1).
  5. Remove the retaining ring using the J-4245  .
    Fig 2: Removing Retaining Ring Using J-4245
    G01217238Courtesy of GENERAL MOTORS CORP.

    Important:  Use care not to score the steering gear housing bore when prying out the seals and the washers.

  6. Use a screwdriver to pry the backup washer (3) and the double lip seal (2) from the steering gear housing (1).
  7. Inspect the steering gear housing (1) for burrs.
    Fig 3: Removing Backup Washer & Double Lip Seal
    G01217239Courtesy of GENERAL MOTORS CORP.
  8. Insert J-6278  through the hole in the top of the steering gear housing (1).
  9. Drive out the needle bearing (2).
    Fig 4: Driving Out Needle Bearing Using J-6278
    G01217240Courtesy of GENERAL MOTORS CORP.