Excessive Vacuum Drop Diagnosis
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- If the vacuum continues to drop, remove the pressure and return hose from the pump.
- Install the plugs (1,2) supplied with the J-43485 into the pressure and return port.
- Attach the J-43485 to the J-35555 or equivalent.
- Place the J-43485 on or in the pump reservoir filler neck.
- Apply a vacuum of 68 kPa (20 in Hg) maximum.
- If the vacuum drops again, repair or replace the pump. If the vacuum holds steady, continue to check the other parts of the steering system.
Important: Fluid must be free from bubbles and foam. Be aware of periodic bubbles that indicate a loose connection or leaking O-ring seal in the return hose or the pressure hose.
Fluid must be free from discoloration.
- Observe the fluid.
- If connection persists, replace the following parts:
- The return hose clamps
- The return hose O-rings
- The pressure hose O-rings
- The gear cylinder line O-rings
- The reservoir to pump O-ring
- Repeat the bleed procedure from the beginning.
- Drive the vehicle approximately 16 km (10 ml) in order to warm the system to operating temperature. Evaluate vehicle on a smooth flat surface.
- Verify the following conditions:
- There is smooth power assist.
- The vehicle operates quietly.
- The pump maintains the proper fluid level.
- There is not any leaking in the steering system.
- The fluid is free of foam or discoloration.