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Home >> Chevrolet >> 2006 >> Silverado 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1593 (Power Steering System) >> Repair Instructions >> Power Steering Fluid Reservoir Replacement - Off Vehicle >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the power steering pump assembly from the vehicle. Refer to Power Steering Pump Replacement (4.8L, 5.3L, 6.0L, and 6.2L)  or Power Steering Pump Replacement (4.3L)  or Power Steering Pump Replacement (6.6L) .
    2. Fig 1: Power Steering Pump Assembly Components
    GM404915Courtesy of GENERAL MOTORS CORP.
  2. Remove the power steering fluid reservoir studs (2) from the power steering pump assembly (1).
  3. Remove the power steering pump fitting (4).
  4. Remove the power steering pump fitting seal (3).
    5. Fig 2: View Of Pump Housing Assembly, Control Valve Assembly & Flow Control Spring
    GM404928Courtesy of GENERAL MOTORS CORP.
  5. Remove the power steering pump flow control valve (2) and the power steering pump flow control valve spring (3) from the power steering pump assembly (1).
    6. Fig 3: View Of Power Steering Fluid Reservoir & Pump
    GM404931Courtesy of GENERAL MOTORS CORP.
  6. Separate the power steering fluid reservoir (1) and the power steering pump (2).
    7. Fig 4: Reservoir O-ring Seals
    GM404947Courtesy of GENERAL MOTORS CORP.
  7. Remove the power steering pump seals (1, 4, 5).
  8. Remove and clean the power steering fluid reservoir magnet (3).
  9. Inspect the welch plug in the power steering pump (2). DO NOT REMOVE IT. If the welch plug is deformed or dislodged then replace the power steering pump (2).
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