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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Drive Plate and Clutch Driven Plate (M86) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Clutch Cover And Clutch Disc
    GM100733Courtesy of GENERAL MOTORS CORP.
  1. Align the Heavy Side of the flywheel assembly, with the clutch cover Light Side.
    2. Fig 2: View Of J 43482 Supporting The Clutch Cover
    GM892789Courtesy of GENERAL MOTORS CORP.
  2. Install the J 43482  in order to support the clutch cover to the flywheel assembly. See Special Tools .
    Fig 3: Installing Clutch Cover-To-Flywheel Bolts
    GM100744Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the clutch cover to flywheel bolts.

    Tighten:  Follow the tightening sequence. Tighten the bolts to 24 N.m (18 lb ft).

  4. Remove the J 43482  . See Special Tools .
    IMPORTANT: Excessive amounts of lubricant on the input shaft splines may contaminate the clutch disc and cause clutch shudder.
  5. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
  6. Install the transmission. Refer to Transmission Replacement in Manual Transmission - M86/M94 Getrag.
  7. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding .
  8. Connect the negative battery cable.
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