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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Manual Transmission - GETRAG 5 Speed) >> Repair Instructions >> Transmission Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Engine Electrical Center
    GM873343Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  2. Remove the positive battery post from the underhood junction block (2).
  3. Disconnect the positive cables from the underhood junction block (1).
  4. Disconnect the surge tank inlet hose from the surge tank.
    5. Fig 2: View Of Engine Compartment Component Locations
    GM889782Courtesy of GENERAL MOTORS CORP.
  5. Remove the underhood junction block bracket nuts (1, 2).
  6. Loosen the underhood junction block bracket bolt (3).
  7. Disconnect the front wiring harness from the underhood junction block bracket.
    8. Fig 3: View Of Underhood Junction Block
    GM888342Courtesy of GENERAL MOTORS CORP.
  8. Reposition the underhood junction block bracket aside.
    9. Fig 4: View Of Hydraulic Clutch Hose
    GM851233Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the hydraulic clutch hose from the clutch actuator cylinder.
  10. Install the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical - 2.2L (L61).
    11. Fig 5: Cooling Module Secured To Upper Body Structure
    GM857193Courtesy of GENERAL MOTORS CORP.
  11. Secure the cooling module to the upper body structure.
    12. Fig 6: View Of Side Transmission Mount
    GM851558Courtesy of GENERAL MOTORS CORP.
  12. Remove the upper transmission to mount bolts.
  13. Remove the upper transmission to engine bolt.
  14. Remove the frame. Refer to Frame Replacement in Frame and Underbody.
  15. Drain the transaxle. Refer to Transmission Fluid Replacement .
  16. Disconnect the drive axles from the transmission and secure out of the way. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  17. Remove the starter. Refer to Starter Motor Replacement (RPOs L61/LE5) or Starter Motor Replacement (RPO LSJ) in Engine Electrical.
    18. Fig 7: View Of Shift Cables, Cable Connections & Shift Cable Bracket
    GM880090Courtesy of GENERAL MOTORS CORP.
  18. Disconnect the shift cables from the transmission. Refer to Shift Cable Replacement .
    19. Fig 8: Locating Backup Light Connector & VSS Connector
    GM857190Courtesy of GENERAL MOTORS CORP.
  19. Disconnect the backup lamp switch harness connector (1).
  20. Disconnect the vehicle speed sensor (2).
  21. Lower the vehicle.
  22. Use the engine support fixture rear hook to lower the powertrain enough to allow clearance between the side rail and powertrain.
  23. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  24. Use a transmission jack to secure the transmission, and remove the transmission to engine bolts.
  25. Remove the transmission from the vehicle.
  26. Remove the front transmission mount from the transmission. Refer to Transmission Mount Replacement - Front .
  27. Remove the rear transmission mount and bracket from the transmission. Refer to Transmission Mount Replacement - Rear .
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