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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine Controls - 2.0L - Troubleshooting & Diagnosis) >> Fuel Injector Diagnosis (w/J39021 or w/Tech 2) >> Component Testing >> Fuel Injector Balance Test with Special Tool

Fuel Injector Balance Test with Special Tool

WARNING: This page is about a different variant/trim than selected.
  1. Set the amperage supply selector switch on the fuel injector tester to the Balance Test 0.5-2.5 amp position.
  2. Disconnect the multi-way harness connector of the fuel injectors.
  3. Connect the J 39021  using the J 35616  to the ignition circuit terminal A and the control circuit of the appropriate fuel injector listed below:
    • Injector 1 terminal B
    • Injector 2 terminal C
    • Injector 3 terminal D
    • Injector 4 terminal E
  4. Command the fuel pump relay ON and then OFF three times with a scan tool. On the last command, as the fuel pressure begins to slowly degrade and stabilize, select a fuel pressure within 34 kPa (5 psi) of the maximum pump pressure. Record this fuel pressure. This is the starting pressure at which you will pulse each injector.
  5. Command the fuel pump relay ON one more time and energize the fuel injector by depressing the Push to Start Test button on the J 39021 at the previously selected pressure.
  6. After the injector stops pulsing, select Min from the Display Mode and record the Min pressure.
    IMPORTANT: New test results will not be recorded if the Min/Max results are not cleared after each injector is tested.
  7. Clear the Min/Max results.
  8. Select Normal from the Display Mode.
  9. Repeat steps 3 and 5 through 8 for each fuel injector.
  10. Perform the Pressure Drop Calculation.