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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 791 (Engine Mechanical - 2.4L) >> Repair Instructions - Off Vehicle >> Water Pump Installation

Water Pump Installation

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Prior to installing the water pump, read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.

    Fig 1: View Of Water Pump Assembly
    GM412423Courtesy of GENERAL MOTORS CORP.
  1. Install the water pump assembly.
  2. Install the water pump bolts. Finger tighten the bolts.
  3. NOTE: Refer to Fastener Notice .
  4. Tighten the water pump bolts.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

  5. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the water pump drain plug.
  6. Install the water pump drain plug, if necessary.

    Tighten:  Tighten the water pump drain plug to 20 N.m (15 lb ft).

  7. Fig 2: View Of Water Feed Tube
    GM1867018Courtesy of GENERAL MOTORS CORP.
  8. Install the water feed tube.
  9. Lubricate the feed tube O-ring with antifreeze.
  10. Install the water feed tube by twisting and pushing toward the water pump. Take care not to tear or damage the O-ring.
  11. Install the thermostat housing to block bolts and stud.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  12. Fig 3: Locating Engine Coolant Temperature Sensor
    GM1867013Courtesy of GENERAL MOTORS CORP.
  13. Install the engine coolant temperature sensor by hand.
  14. Tighten the engine coolant temperature sensor.

    Tighten:  Tighten the engine coolant temperature sensor to 20 N.m (15 lb ft).