Camshaft Timing Chain, Sprocket, and Tensioner Installation

Tools Required

• J 45027  Tensioner Tool
• J 45059  Angle Meter

Fig 1: Identifying Proper Exhaust/Intake Camshaft Alignment positions
Courtesy of GENERAL MOTORS CORP.
1. Ensure the intake camshaft notch is in the 5 o'clock position (2) and the exhaust camshaft notch is in the 7 o'clock position (1). The number 1 piston should be at top dead center (TDC), crankshaft key at 12 o'clock.
Fig 2: View Of Crankshaft Sprocket Timing Mark
Courtesy of GENERAL MOTORS CORP.
2. Install the timing chain drive sprocket to the crankshaft with the timing mark in the 5 o'clock position and the front of the sprocket facing out.
Fig 3: Identifying Colored Links On Timing Chain
Courtesy of GENERAL MOTORS CORP.
IMPORTANT:
• There are 3 colored links on the timing chain. 2 links are of matching color, and 1 link is of a unique color. Use the following procedure to line up the links with the actuators. Orient the chain so that the colored links are visible.
• Always use new actuator bolts.
3. Assemble the intake camshaft actuator into the timing chain with the timing mark lined up with the uniquely colored link (1).
Fig 4: Identifying Cylinder Head Opening
Courtesy of GENERAL MOTORS CORP.
4. Lower the timing chain through the opening in the cylinder head. Use care to ensure that the chain goes around both sides of the cylinder block bosses (1, 2).
5. Install the intake camshaft actuator onto the intake camshaft while aligning the dowel pin into the camshaft slot.
6. Hand tighten the new intake camshaft actuator bolt.
Fig 5: Lining Up First Pink Link With Timing Mark On Crankshaft Sprocket
Courtesy of GENERAL MOTORS CORP.
7. Route the timing chain around the crankshaft sprocket and line up the first matching colored link (2) with the timing mark on the crankshaft sprocket, in approximately the 5 o'clock position.
Fig 6: Identifying Adjustable Timing Chain Guide
Courtesy of GENERAL MOTORS CORP.
8. Rotate the crankshaft clockwise to remove all chain slack. Do not rotate the intake camshaft.
NOTE: Refer to Fastener Notice .
9. Install the adjustable timing chain guide down through the opening in the cylinder head and install the adjustable timing chain bolt.

   Tighten:  Tighten the adjustable timing chain guide bolt to 10 N.m (89 lb in).

Fig 7: Locating Camshaft Actuator
Courtesy of GENERAL MOTORS CORP.
IMPORTANT: Always install NEW actuator bolts.
10. Install the exhaust camshaft actuator into the timing chain with the timing mark lined up with the second matching colored link.
Fig 8: Aligning Timing Mark On Actuator With Last Pink Colored Link
Courtesy of GENERAL MOTORS CORP.
11. Install the exhaust camshaft actuator onto the exhaust camshaft, aligning the dowel pin into the camshaft slot.
12. Using a 23 mm open end wrench, rotate the exhaust camshaft approximately 45 degrees until the dowel pin in the camshaft actuator goes into the camshaft slot.
Fig 9: Identifying Cam Actuator, Camshaft & Chain
Courtesy of GENERAL MOTORS CORP.
13. When the actuator seats on the cam, tighten the new exhaust camshaft actuator bolt hand tight.
14. Verify that all of the colored links and the appropriate timing marks are still aligned. If they are not, repeat the portion of the procedure necessary to align the timing marks.
Fig 10: View Of Fixed Timing Chain Guide
Courtesy of GENERAL MOTORS CORP.
15. Install the fixed timing chain guide and bolts.

    Tighten:  Tighten the fixed timing chain guide bolts to 12 N.m (106 lb in).

Fig 11: Locating Upper Timing Chain Guide Bolts
Courtesy of GENERAL MOTORS CORP.
16. Install the upper timing chain guide and bolts.

    Tighten:  Tighten the upper timing chain guide bolts to 10 N.m (89 lb in).

Fig 12: Compressing Timing Chain Tensioner
Courtesy of GENERAL MOTORS CORP.
17. Reset the timing chain tensioner by performing the following steps:
    1. Remove the snap ring.
    2. Remove the piston assembly from the body of the timing chain tensioner.
    3. Install the J 45027-2 (2) into a vise.
    4. Install the notch end of the piston assembly into the J 45027-2 (2).
    5. Using the J 45027-1 (1), turn the ratchet cylinder into the piston.
    6. Reinstall the piston assembly into the body of the tensioner.
    7. Install the snap ring.
Fig 13: View Of Timing Chain Tensioner
Courtesy of GENERAL MOTORS CORP.
18. Inspect the timing chain tensioner seal for damage. If damaged, replace the seal.
19. Inspect to ensure all dirt and debris is removed from the timing chain tensioner threaded hole in the cylinder head.
IMPORTANT: Ensure the timing chain tensioner seal is centered throughout the torque procedure to eliminate the possibility of an oil leak.
20. Install the timing chain tensioner assembly.

    Tighten:  Tighten the timing chain tensioner to 75 N.m (55 lb ft).

21. The timing chain tensioner is released by compressing it 2 mm (0.079 in), which will release the locking mechanism in the ratchet. To release the timing chain tensioner, use a suitable tool with a rubber tip on the end. Feed the tool down through the cam drive chest to rest on the cam chain. Then give a sharp jolt diagonally downwards to release the tensioner.
Fig 14: Tightening Camshaft Actuator Bolt
Courtesy of GENERAL MOTORS CORP.
22. Using a 23 mm wrench, engage the hex on the intake camshaft, and using a torque wrench, tighten the camshaft actuator bolt.

    Tighten:  Tighten the intake camshaft position actuator bolt to 30 N.m (22 lb ft), plus 100 degrees using the J 45059  .

23. Using a 23 mm wrench, engage the hex on the exhaust camshaft, and using a torque wrench, tighten the camshaft actuator bolt.

    Tighten:  Tighten the exhaust camshaft position actuator bolt to 30 N.m (22 lb ft), plus 100 degrees using the J 45059  .

Fig 15: View Of Oil Nozzle & Bolt
Courtesy of GENERAL MOTORS CORP.
24. Install the timing chain oiling nozzle.

    Tighten:  Tighten the timing chain oiling nozzle bolt to 10 N.m (89 lb in).

Fig 16: View Of Timing Chain Guide Bolt Access Hole & Plug
Courtesy of GENERAL MOTORS CORP.
25. Apply sealant compound GM P/N 12345382 (Canadian P/N 10953489) to the thread of the timing chain guide bolt access hole plug.
26. Install the timing chain guide bolt access hole plug.

    Tighten:  Tighten the access hole plug to 90 N.m (66 lb ft).