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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 790 (Engine Mechanical - 2.0L) >> Repair Instructions - Off Vehicle >> Cylinder Head Installation >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Cylinder Head, Gasket & Bolts
    GM1825048Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not use any sealing material.
  1. Install the cylinder head gasket to the block.
  2. Install the cylinder head. Ensure the number 1 cylinder is at top dead center (TDC). The key on the crankshaft should be on top in the 12 o'clock position.
  3. Fig 2: Identifying Cylinder Head Bolt Tightening Sequence
    GM412510Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
    IMPORTANT: Always use NEW cylinder head bolts.
  4. Install the cylinder head bolts.

    Tighten: 

    • Tighten the bolts in sequence to 30 N.m (22 lb ft).
    • Tighten the bolts an additional 155 degrees in sequence using the J 45059  . See Special Tools .

  5. Fig 3: Locating Front Cylinder Head Bolts
    GM1825075Courtesy of GENERAL MOTORS CORP.
  6. Install the front cylinder head bolts.

    Tighten:  Tighten the cylinder head bolts to 30 N.m (22 lb ft).