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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 790 (Engine Mechanical - 2.0L) >> Repair Instructions - Off Vehicle >> Cylinder Head Disassemble

Cylinder Head Disassemble

WARNING: This page is about a different car, the 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: View Of Intake Camshaft Position Sensor
    GM1769813Courtesy of GENERAL MOTORS CORP.
  1. Remove the intake camshaft position sensor and bolt.
  2. Fig 2: View Of Valve Train Components
    GM1825057Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the valve train components are kept together and identified in order for proper installation in their original position.
  3. Using the J 8062  and the J 43963  , compress the valve spring. See Special Tools .
  4. Remove the valve keys.
  5. Slowly release the J 8062  and the J 43963  from the valve spring assembly. See Special Tools .
  6. Remove the retainer.
  7. Fig 3: View Of Valve Springs
    GM1825067Courtesy of GENERAL MOTORS CORP.
  8. Remove the spring.
  9. Fig 4: View Of Valve Guides
    GM1825068Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.
  10. Using the J 36017  , remove the valve seal. See Special Tools . Do not reuse the valve seal.
  11. Fig 5: View Of Valves
    GM1825069Courtesy of GENERAL MOTORS CORP.
  12. Remove the valve.
  13. Remove the remaining valves.
  14. Fig 6: Locating Cylinder Head Plugs
    GM1825071Courtesy of GENERAL MOTORS CORP.
  15. Remove the cylinder head plugs.