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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 758 (Disc Brake System) >> Repair Instructions >> Front Disc Brake Hardware Replacement (With RPO LNF) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Brake Pads & Mounting Pin
    GM1349658Courtesy of GENERAL MOTORS CORP.
  1. Inspect the brake caliper guide pins. If damaged, or corroded replace the guide pin. Do not attempt to clean away any corrosion.
  2. Install the brake pads (1) to the caliper.
  3. Install the upper caliper guide pin (2) through the caliper, inner and outer brake pads.
  4. Using a hammer and punch seat the upper guide pin to the outer caliper half. Ensure the caliper guide pin is seated into the outer caliper pin seat.
  5. Fig 2: Identifying Lower Caliper Guide Pin & Brake Pad Retainer
    GM1349657Courtesy of GENERAL MOTORS CORP.
  6. Install the brake pad retainer (1) under the upper caliper pin assembly.
  7. Rotate brake pad retainer downward.
  8. Carefully apply pressure downward on the lower end of the brake pad retainer.
  9. Carefully install the lower caliper guide pin (2) through the caliper, inner and outer brake pads.
  10. Using a hammer and punch seat the upper guide pin to the outer caliper half. Ensure the caliper guide pin is seated into the outer caliper pin seat. Ensure the brake pad retainer is centered retaining both brake pads.
  11. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation .
  12. Lower the vehicle.
  13. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  14. Slowly release the brake pedal.
  15. Wait 15 seconds, then repeat steps 12 and 13 until a firm brake pedal apply is obtained. This will properly seat the brake caliper pistons and brake pads.
  16. Fill the brake master cylinder reservoir to the proper level. Refer to Master Cylinder Reservoir Filling .