LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 732 (Bolted Exterior Body Panels And Closures) >> Repair Instructions >> Rear Side Door Hinge Replacement

Rear Side Door Hinge Replacement

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Rear Door Hinges & Bolts
GM1548967Courtesy of GENERAL MOTORS CORP.
Callout Component Name
Rear Side Door Upper Hinge Assembly Replacement 
1 Rear Side Door Hinge Upper Bolt (Qty: 2)
NOTE: Refer to Fastener Notice .

Tip:  Replace only one hinge at a time.

Tighten:  35 N.m (26 lb ft)

2 Rear Side Door Hinge Upper Bolt (Qty: 2)

Tighten:  25 N.m (18 lb ft)

3 Rear Side Door Upper Hinge Assembly
NOTE: Striker alignment is a crucial part of door latch operation. Do not use the door striker to adjust the door to the vehicle. Failure to properly adjust the striker can result in damage to the door latch and the striker.

Procedure: 
Check the door for proper alignment, adjust as necessary.
Rear Side Door Lower Hinge Assembly Replacement 
4 Rear Side Door Hinge Lower Bolt (Qty: 2)
Tip:  Replace only one hinge at a time.

Tighten:  35 N.m (26 lb ft)

5 Rear Side Door Hinge Lower Bolt (Qty: 2)

Tighten:  25 N.m (18 lb ft)

6 Rear Side Door Lower Hinge Assembly
NOTE: Striker alignment is a crucial part of door latch operation. Do not use the door striker to adjust the door to the vehicle. Failure to properly adjust the striker can result in damage to the door latch and the striker.

Procedure: 
Check the door for proper alignment, adjust as necessary.