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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 732 (Bolted Exterior Body Panels And Closures) >> Repair Instructions >> Front Side Door Replacement

Front Side Door Replacement

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Front Side Door Hinges & Bolts
GM1548202Courtesy of GENERAL MOTORS CORP.
Callout Component Name
CAUTION: Refer to SIR Caution .

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling .
  2. Remove the front door trim panel. Refer to Front Side Door Trim Panel Replacement .
1 Front Side Door Hinge Upper Bolt (Qty: 2)
NOTE: Refer to Fastener Notice .

Procedure

  1. Remove the water deflector.
  2. Support the door before removing the hinge bolts.
  3. Disconnect the electrical connector, if equipped.
  4. With the aid of an assistant, remove the door.

Tighten:  35 N.m (26 lb ft)

2 Front Side Door Check Link Bolt

Tighten:  20 N.m (15 lb ft)

3 Front Side Door Hinge Lower Bolt (Qty: 2)

Tighten:  35 N.m (26 lb ft)

4 Front Side Door Assembly
Procedure: 
When replacing the door it is necessary to transfer all of the internal components.