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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Engine Controls And Fuel - 2.0L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Fuel Fill Pipe
    GM1636690Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe to the vehicle.
  2. Fig 2: Identifying Fuel Fill Pipe Hose
    GM1636704Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel fill pipe hose to the fuel tank.
  4. NOTE: Refer to Fastener Notice .
  5. Tighten the fuel fill pipe hose clamp (2) at the fuel tank.

    Tighten:  Tighten the clamp to 4.5 N.m (40 lb in).

  6. Connect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Plastic Collar Quick Connect Fitting Service .
  7. Fig 3: Identifying Fuel Fill Pipe Lower Bolt
    GM1636691Courtesy of GENERAL MOTORS CORP.
  8. Instal the fuel fill pipe lower bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  9. Lower the vehicle.
  10. Install the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  11. Fig 4: Identifying Fuel Fill Pipe To Fill Pipe Housing Bolts
    GM1637027Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel fill pipe to fill pipe housing bolts.

    Tighten:  Tighten the bolts to 1.5 N.m (13 lb in).

  13. Refill the fuel tank.
  14. Install the fuel fill cap.