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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Engine Controls And Fuel - 2.0L - Introduction (2 Of 2)) >> Repair Instructions >> Charge Air Cooler Outlet Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Charge Air Cooler Outlet Pipe Clamp & Charge Air Cooler Assembly
    GM2002697Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the charge air cooler outlet pipe (3) to the charge air cooler assembly (2).

    Tighten:  Tighten the clamp to 5 N.m (44 lb in).

  2. Install the front bumper fascia air deflector. Refer to Front Bumper Fascia Air Deflector Replacement .
  3. Fig 2: View Of Charge Air Cooler Outlet Pipe
    GM2002696Courtesy of GENERAL MOTORS CORP.
  4. Connect the engine wiring harness electrical connector to the intake air pressure and temperature sensor.
  5. Install the charge air cooler outlet pipe to the intake manifold (2) and tighten the charge air cooler outlet pipe clamp (1).

    Tighten:  Tighten the clamp to 5 N.m (44 lb in).