Installation Procedure

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Compressor & Condenser Hose Assembly

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to FASTENER NOTICE .

Install new sealing washers on the compressor and condenser hose fittings. Refer to Sealing Washer Replacement .
Install the A/C compressor and condenser hose assembly to the compressor.
Install the A/C compressor and condenser hose assembly bolt.
Tighten: Tighten the bolt to 20 N.m (15 lb ft).

Fig 2: View Of Compressor & Evaporator Hoses (2.2L)

Courtesy of GENERAL MOTORS CORP.

Install new seal washer to the compressor hose. Refer to Sealing Washer Replacement .
Install the compressor hose and nut to the evaporator hose.
Tighten: Tighten the nut to 20 N.m (15 lb ft).
Raise the vehicle. Refer to Lifting and Jacking the Vehicle .

Fig 3: View Of Compressor Hose At Condenser

Courtesy of GENERAL MOTORS CORP.

Install new seal washer to the compressor hose. Refer to Sealing Washer Replacement .
Install the compressor hose and bolt to the condenser.
Tighten: Tighten the bolt to 20 N.m (15 lb ft).

Fig 4: View Of Pressure Transducer Electrical Connector

Courtesy of GENERAL MOTORS CORP.

Connect the pressure transducer electrical connector.
Lower the vehicle.
Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging (Non HP2) .
Leak test the fittings using the J 39400-A . See Special Tools .