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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 697 (Engine Cooling System) >> Repair Instructions >> Surge Tank Hose/Pipe Replacement - Outlet >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to Draining and Filling Cooling System (2.0L (LSJ))  or Draining and Filling Cooling System (2.2L (L61), 2.4L (LE5))  or Draining and Filling Cooling System (GE 47716 Fill) .
  2. Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .
    3. Fig 1: View Of Surge Tank Outlet Hose
    GM873620Courtesy of GENERAL MOTORS CORP.
  3. Reposition the surge tank outlet hose clamp at the engine using J 38185  . See Special Tools .
  4. Remove the surge tank outlet hose from the engine.
    5. Fig 2: Surge Tank
    GM1548519Courtesy of GENERAL MOTORS CORP.
  5. Reposition the surge tank inlet hose clamp using J 38185  . See Special Tools .
  6. Remove the surge tank inlet hose from the surge tank.
    7. Fig 3: Identifying Surge Tank Nut
    GM1548520Courtesy of GENERAL MOTORS CORP.
  7. Remove surge tank nut.
  8. Lift surge tank and reposition the surge tank outlet hose clamp using J 38185  . See Special Tools .
  9. Remove surge tank outlet hose.
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