Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Surge Tank Outlet Hose

Courtesy of GENERAL MOTORS CORP.

Route the surge tank outlet hose and install the surge tank outlet hose to the engine.
Reposition the hose clamp at the engine to secure the hose using J 38185 . See Special Tools .

Fig 2: Identifying Surge Tank Nut

Courtesy of GENERAL MOTORS CORP.

With the surge tank raised, install the surge tank outlet hose.
Reposition the hose clamp to secure the hose using J 38185 . See Special Tools .

NOTE: Refer to Fastener Notice .

Install the surge tank nut.
Tighten: Tighten the surge tank nut to 10 N.m (89 lb in).
Install the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

Fig 3: Surge Tank

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the surge tank.
Reposition the hose clamp using J 38185 to secure the hose. See Special Tools .
Fill the cooling system. Refer to Draining and Filling Cooling System (2.0L (LSJ)) or Draining and Filling Cooling System (2.2L (L61), 2.4L (LE5)) or Draining and Filling Cooling System (GE 47716 Fill) .