Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Surge Tank Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the engine.
Reposition the hose clamp to secure the hose using J 38185 . See Special Tools .

Fig 2: Clipping/Unclipping Surge Tank Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Clip the surge tank inlet hose to the fuel rail.
Install the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator Replacement .

Fig 3: Locating Underhood Junction Block Bracket

Courtesy of GENERAL MOTORS CORP.

Clip the surge tank inlet hose to the underhood junction block bracket.

Fig 4: Surge Tank

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the surge tank.
Reposition the hose clamp to secure the hose using J 38185 . See Special Tools .
Fill the cooling system. Refer to Draining and Filling Cooling System (2.0L (LSJ)) or Draining and Filling Cooling System (2.2L (L61), 2.4L (LE5)) or Draining and Filling Cooling System (GE 47716 Fill) .