Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Cooling Fan Assembly

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Install the cooling fan assembly into the vehicle.

Fig 2: View Of Cooling Fan Assembly, Radiator, & Condenser

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Restore the radiator and condenser to the original position.
Install the charge air cooler radiator. Refer to Radiator Replacement - Charge Air Cooler .

Fig 3: Locating Upper Radiator Mounts

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Verify that the upper radiator mounts are installed in the vehicle.

Fig 4: Aligning Upper Radiator Mount Pins With Upper Radiator Mounts

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Raise the radiator and condenser into position. Verify that the upper radiator mount pins align with the upper radiator mounts.

Fig 5: View Of Lower Radiator Mount, Brackets And Bolts

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NOTE: Refer to Fastener Notice .

Install the lower radiator mounts, brackets, and bolts.
Tighten: Tighten the bolts to 25 N.m (18 lb ft).

Fig 6: View Of Left Engine Splash Shield-To-Radiator Mount Push-In Retainer

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Install the right engine splash shield to radiator mount push-in retainer.
Install the left engine splash shield to radiator mount push-in retainer.

Fig 7: View Of Air Dam - 2.0L

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Install the air dam and the push-in retainers.

Fig 8: View Of Cooling Fan Assembly-To-Radiator Connectors - 2.0L

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Align the cooling fan shroud retaining features to the radiator. Pull down on the cooling fan assembly to snap the shroud onto the radiator.
Lower the vehicle.

Fig 9: View Of Cooling Fan Electrical Connector

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Connect the cooling fan electrical connectors.