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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 697 (Engine Cooling System) >> Repair Instructions >> Coolant Recovery Reservoir Replacement - Charge Air Cooler >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.
  1. Remove the bolts from the charge air cooler reservoir.
  2. Using GE-47622  compress the outlet hose clamp at the charge air cooler. See Special Tools .
  3. Remove the outlet hose.
  4. Reposition the hose and the reservoir up to allow access to the hose clamps.
  5. Fig 1: View Of Charge Air Cooler Reservoir & Hoses
    GM1380591Courtesy of GENERAL MOTORS CORP.
  6. Reposition the charge air cooler reservoir hose clamps using GE-47622  . See Special Tools .
  7. Remove the charge air cooler reservoir hoses from the reservoir.