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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 697 (Engine Cooling System) >> Repair Instructions >> Coolant Recovery Reservoir Replacement - Charge Air Cooler >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Charge Air Cooler Reservoir & Hoses
    GM1380591Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler hoses to the reservoir.
  2. Reposition the hose clamp to secure the hose using GE-47622  . See Special Tools .
  3. Using GE-47622  compress the outlet hose clamp at the charge air cooler. See Special Tools .
  4. Install the outlet hose.
    5. NOTE: Refer to Fastener Notice .
  5. Install the charge air cooler reservoir bolts.

    Tighten:  Tighten the bolts to 8 N.m (70 lb in).

  6. Fill the cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System .
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