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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 697 (Engine Cooling System) >> Repair Instructions >> Coolant Pump Replacement - Charge Air Cooler >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Charge Air Cooler Pump Mounting Clamp Bolts
    GM1388246Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler pump.
    2. NOTE: Refer to Fastener Notice .
  2. Install the mounting clamp bolts to the charge air cooler pump.

    Tighten:  Tighten the bolts to 10 N.m (88 lb in).

  3. Connect the charge air cooler pump electrical connector.
    4. Fig 2: View Of Inlet Hose & Auxiliary Water Pump
    GM1382066Courtesy of GENERAL MOTORS CORP.
  4. Using the GE-47622  , compress the auxiliary water pump inlet hose clamp to secure the hose. See Special Tools .
  5. Install the auxiliary water pump inlet hose to the charge air cooler pump.
    6. Fig 3: View Of Auxiliary Water Pump Outlet Hose
    GM1382069Courtesy of GENERAL MOTORS CORP.
  6. Using the GE-47622  , compress the auxiliary water pump outlet hose clamp to secure the hose. See Special Tools .
  7. Install the auxiliary water pump outlet hose to the charge air cooler pump.
  8. Lower the vehicle.
  9. Fill the cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System .
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