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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 697 (Engine Cooling System) >> Repair Instructions >> Charge Air Cooler Hose Replacement - Outlet >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Charge Air Cooler Reservoir & Hoses
    GM1380591Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler hose to the reservoir.
  2. Reposition the hose clamp to secure the hose using the J 38185  . See Special Tools .
  3. Install the bolts to the charge air cooler reservoir.
  4. Fig 2: View Of Charge Air Cooler Outlet Hose
    GM1402994Courtesy of GENERAL MOTORS CORP.
  5. Using the GE-47622  , compress the hose clamp to secure the hose. See Special Tools .
  6. Install the charge air cooler outlet hose to the charge air cooler.
  7. Fill the cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System .