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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 685 (Automatic Transaxle - 4T45-E - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - On Vehicle >> Output Axle Shaft Sleeve and Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The output axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
    Fig 1: Identifying J 41102
    GM569238Courtesy of GENERAL MOTORS CORP.
  1. Install the new output axle seal.
    2. Fig 2: View Of J 41228
    GM104568Courtesy of GENERAL MOTORS CORP.
  2. Use the J 41228  to install a new sleeve on the output axle shaft. See Special Tools . Ensure that the collet is located in the snap ring groove when installing.
    3. Fig 3: Locating Drive Axle Retaining Clip
    GM569164Courtesy of GENERAL MOTORS CORP.
  3. Install one new snap ring on the output shaft.
  4. Install the drive axle assembly. Refer to Wheel Drive Shaft Replacement .
  5. Lower the vehicle.
  6. Inspect the output axle shaft sleeve for leaks.
  7. Inspect the oil level. Refer to Transmission Fluid Checking .
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