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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 685 (Automatic Transaxle - 4T45-E - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - On Vehicle >> Case Side Cover Seal Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Refer to Vehicle Lifting Caution .
  1. Raise the vehicle.
  2. Remove the drive axle assembly. Refer to Wheel Drive Shaft Replacement .
    3. Fig 1: View Of Case Cover Seal
    GM569151Courtesy of GENERAL MOTORS CORP.
  3. Use a medium screwdriver and a mallet in order to remove the case cover seal.
    4. Fig 2: Locating Drive Axle Retaining Clip
    GM569164Courtesy of GENERAL MOTORS CORP.
  4. Remove the drive axle retaining clip from the output axle.
    5. Fig 3: Using Special Tool To Remove Sleeve From Output Axle Shaft
    GM569234Courtesy of GENERAL MOTORS CORP.
  5. Use the J 41227  in order to remove the sleeve from the output axle shaft.
  6. Clean and inspect the seal bore.
  7. Use fine sand paper in order to remove any burrs or nicks. Clean the entire area after any sanding.
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