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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 685 (Automatic Transaxle - 4T45-E - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - Off Vehicle >> Output Shaft Sleeve Replacement

Output Shaft Sleeve Replacement

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: Identifying Output Shaft Sleeve
    GM1646287Courtesy of GENERAL MOTORS CORP.
  1. Inspect the sleeve (56) for excessive wear, scratches or nicks that could cause a leak or damage the seal. If the sleeve is damaged replace with a NEW seal.
  2. Using J 41227  remove the sleeve (56) from the shaft (94).
    3. Fig 2: Identifying J 41228
    GM20825Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: You must use the J 41228  in order to install the NEW sleeve onto the output and stub shafts. See Special Tools . If you do not use the J 41228  , you will cause a fluid leak. See Special Tools .
  3. Place a NEW sleeve (56) over the end of the output shaft (94).
  4. Install the collet into the output shaft snap ring groove with the collet attached to the threaded collet shaft.
  5. Place the NEW sleeve installing tube over the collet. Be sure the small outside diameter of the tube fits securely into the sleeve.
  6. Install the bearing and nut onto the threaded collet shaft.
  7. In order to move the installing tube and press the sleeve onto the output shaft, hold the end of the threaded collet shaft while tightening the nut down.
  8. Remove the J 41228  . See Special Tools .
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