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Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to Gasoline/Gasoline Vapors Caution .
    Fig 1: View Of Fuel Tank Evaporative Emission Line Quick Connect Fittings
    GM1656958Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel fill cap.
  2. Drain the fuel tank. Refer to Fuel Tank Draining .
  3. Remove the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  5. Disconnect the fuel fill vent pipe quick connect fitting (1) from the evaporative emission (EVAP) canister. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Cap or plug the EVAP canister fitting in order to prevent system contamination.
    7. Fig 2: View Of Fuel Fill Pipe Lower Bolt
    GM1656988Courtesy of GENERAL MOTORS CORP.
  7. Remove the fuel fill pipe lower bolt.
    8. Fig 3: View Of Fuel Tank Vent Line Quick Connect Fitting
    GM1656960Courtesy of GENERAL MOTORS CORP.
  8. Disconnect the fuel tank vent line quick connect fitting (2) from the fill pipe recirculation line. Refer to Plastic Collar Quick Connect Fitting Service .
  9. Loosen the fuel fill hose clamp (3) at the fuel tank.
  10. Remove the fuel fill hose from the fuel tank.
  11. Cap or plug the fuel tank opening and vent line in order to prevent fuel loss and/or system contamination.
  12. Remove the fuel fill hose/pipe.
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