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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 678 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Drive Plate and Clutch Driven Plate (MU3) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Clutch Cover And Clutch Disc
    GM100733Courtesy of GENERAL MOTORS CORP.
  1. Install the clutch disc and the clutch cover.
  2. Hand start the clutch cover to flywheel bolts, leaving the clutch cover loose enough to reposition for alignment.
    3. Fig 2: View Of J 43482 Supporting The Clutch Cover
    GM892789Courtesy of GENERAL MOTORS CORP.
  3. Install the J 43482  in order to support the clutch cover to the flywheel assembly. See Special Tools .
    4. Fig 3: Clutch Cover-To-Flywheel Bolt Installation Sequence
    GM100744Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice.
  4. Tighten the clutch cover to flywheel bolts in the sequence shown.

    Tighten:  Tighten the bolts to 30 N.m (22 lb ft).

  5. Recheck each bolt torque using the tightening sequence.
  6. Remove the J 43482  . See Special Tools .
    7. IMPORTANT: Excessive amounts of lubricant on the input shaft splines may contaminate the clutch disc and cause clutch shudder.
  7. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
  8. Install the transmission. Refer to Transmission Replacement .
  9. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding .
  10. Connect the negative battery cable.
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