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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 678 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Actuator Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Excessive amounts of lubricant on the input shaft splines can contaminate the clutch disc and cause clutch shudder.
  1. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
  2. Install the clutch actuator cylinder to the transmission.
    3. Fig 1: Locating Clutch Actuator Cylinder Bolts
    GM621539Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  3. Install the clutch actuator cylinder bolts

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    4. Fig 2: Locating Upper Line Release Bolt
    GM621542Courtesy of GENERAL MOTORS CORP.
  4. Install the upper line release bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  5. Install the transmission. Refer to Transmission Replacement .
    6. Fig 3: View Of Hydraulic Clutch Hose
    GM851233Courtesy of GENERAL MOTORS CORP.
  6. Connect the clutch actuator cylinder line.
  7. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding .
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