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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 677 (Engine Mechanical - 2.0L (LSJ)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Intake Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Supercharger
    GM1339285Courtesy of GENERAL MOTORS CORP.
  1. Remove the supercharger. Refer to Supercharger Replacement .
  2. Remove the generator. Refer to Generator Replacement (RPO LSJ) .
  3. Drain the charged air cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System .
  4. Disconnect the charged air cooling system inlet and outlet hoses.
  5. Remove the charged air coolant pump.
  6. Remove the cooling fan assembly. Refer to Fan Shroud Replacement .
  7. Remove the oil level indicator tube bolt.
  8. Remove the electrical connector from the intake manifold.
  9. Remove the coolant hoses from the intake manifold.
    10. Fig 2: View Of Intake Manifold
    GM1339178Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Be sure to remove all fasteners before attempting to remove the intake manifold.
  10. Remove the intake manifold nuts and bolts.
  11. Remove the intake manifold.
    12. IMPORTANT: The intake manifold gasket is reusable. Only replace the gasket if damage has occurred.
  12. Remove the intake manifold gasket.
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